Product Description
Company Profile
Wantong is a professional hydraulic cylinder manufacturer in China, specialized in the design, R&D and manufacture of hydraulic machinery.We have developed unique and advanced equipment by ourselves to insure first-class quality! All production steps are finished in the same factory, and this guarantees good quality and short lead time. Our main products are hydraulic cylinders for dump trucks, coal mining machinery, tippers, engineering machinery .We have a professional research and development team and cooperate with many universities. Advanced equipment, excellent talents and strict management help us develop first-class products.We have CHINAMFG and advanced production equipments including cold drawing line, heat treatment line, surface treatment line, testing machines and various CNC machines.
Product Description
All products have passed TS/ISO16949 international quality system certification,national safety validation for mining products.
Product advantage
1.High quality material selection, special processing technology, high wear resistance and corrosion resistance, superior performance, can meet the requirements of extreme harsh use environment.
2.Long safe service life, low maintenance costs.
3.The products has passed the safety mark certification of China Academy.
Specification
| Item | Value |
| Product Name | Jack Cylinder |
| Outer Tube Diameter | 120mm |
| Inner Tube Diameter | 80mm |
| Rod Diameter | 80mm |
| Maximum Stroke | 180mm |
| Weight | 46kg |
| Warranty | 14 Months From Production Time |
| Working Pressure | 31.5 Mpa |
| Place of Origin | ZheJiang ,China |
| Color | Client’s Request |
Production Equipment
The company has more than 1000 sets of machinery processing,automatic precision processing, cold drawing, electroplating, heat treatment, automatic painting system, automatic assembly control system, automatic welding and other equipment. With the processing of cylinder diameter 630mm, length of 6 CHINAMFG within the cylinder of the whole process processing capacity.
Quality Control
>All specification is designed by professional engineer.
>All material is high quality-Seal kits were purchased from USA, Japan, UK and Sweden.
>All material is processed by skilled workers and advanced CNC lathe.
>All cylinders are 100% tested before package to ensure every cylinder is qualified for its purpose.
>Package is air cushion film for each cylinder and steel case for all cylinders to ensure goods can arrive at customer safely.
>14 months’ warranty and long time track service is offered to solve any problems you meet after sale.
Quality Inspection
Our company has abundant technical force and perfect testing means. By making wide technical and business cooperation with many related enterprises, universities, colleges and institutes both at home and abroad, and employing senior engineers and software engineers, we have greatly strengthened and improved our designing, processing, and testing abilities. Every piece of hydraulic cylinder are tested and will send out only after they are pasted the each test.
1). Trial Operation Test
2). Start-up Pressure Test
3). Pressure-Tight Test
4). Leak Test
5). Full Stroke Test
6). Buffer Test
7). Testing the Effect of Limit
8). Load Efficiency Test
9). Reliability Test
Packing & Delivery
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
Our Service
1).Pre-sale service: Keep communicating with the truck manufacturers, including selection of product model, design of hydraulic system, test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers.
2).The sale service: Provide training and technical support for users.
3).After-sale service: Solve the problem firstly, then analyse responsibility ; Replace the system components immediately if any need.
4). 24 hours telephone service hotline.
Our Honor
Our Customer
Domestic Marketing Locations
The company’s products are widely sold in ZheJiang , ZheJiang , ZheJiang , ZheJiang , ZheJiang , ZheJiang , ZheJiang , ZheJiang , ZheJiang and other more than 20 provinces, municipalities and autonomous regions.
Foreign Marketing Locations
Our products are exported to the United States, Canada, Mexico, Russia, South Africa, Indonesia and other Europe, America, South America, Southeast Asia.
FAQ
Q1. What are the same aspects of your cylinder with CHINAMFG cylinder?
A: Same inside structure.
Same outside dimension and same mounting sizes. It can be interchangeable with Hyva’s
Q2. Compared with CHINAMFG cylinder, what are your cylinder advantages?
A: 1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3. Tube inner hole goes through deep hole boring machine processing. Surface roughness is 0.4Ra and circular degree is 0.571.
4. Good quality yet lower price.
Q3: Are you a manufacture or a trade company?
A: Manufacture, we are the leader manufacturer of hydraulic industry in China with over 20 years’ experience and technology accumulation. With strong technical team we could solve any annoyance of you.
Q4: Do you have quality control system?
A: Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
Q5: How can I get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
Q6: Can you tell me the price for the cylinder?
A: 1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
Q7: Do your products come with a warranty?
A: Yes, we have 14 months from production time. In this time, if the quality problem we will free repair for you.
Q8: Hydraulic cylinder internal leakage?
A: 3 main reasons causing internal leakage: overload, polishing bad controlled, cheap seal kits. As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power. Advanced equipment could assure the polish processing. And we use the imported/TOP brand seals to meet customers’ requirement.
Q9: What about the quality feedback of your products?
A: WE HAVE NEVER RECEIVED EVEN ONCE QUALITY COMPLAINT FOR MANY YEARS OF INTERNATIONAL BUSINESS.
Q10: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
A: Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
Q11: What is your main payment term?
A: T/T, L/C, Western Union, Paypal. Either is available.
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How do hydraulic cylinders compare to other methods of force generation like electric motors?
Hydraulic cylinders and electric motors are two different methods of force generation with distinct characteristics and applications. While both hydraulic cylinders and electric motors can generate force, they differ in terms of their working principles, performance attributes, and suitability for specific applications. Here’s a detailed comparison of hydraulic cylinders and electric motors:
1. Working Principle:
– Hydraulic Cylinders: Hydraulic cylinders generate force through the conversion of fluid pressure into linear motion. They consist of a cylinder barrel, piston, piston rod, and hydraulic fluid. When pressurized hydraulic fluid enters the cylinder, it pushes against the piston, causing the piston rod to extend or retract, thereby generating linear force.
– Electric Motors: Electric motors generate force through the conversion of electrical energy into rotational motion. They consist of a stator, rotor, and electromagnetic field. When an electrical current is applied to the motor’s windings, it creates a magnetic field that interacts with the rotor, causing it to rotate and generate torque.
2. Force and Power:
– Hydraulic Cylinders: Hydraulic cylinders are known for their high force capabilities. They can generate substantial linear forces, making them suitable for heavy-duty applications that require lifting, pushing, or pulling large loads. Hydraulic systems can provide high force output even at low speeds, allowing for precise control over force application. However, hydraulic systems typically operate at lower speeds compared to electric motors.
– Electric Motors: Electric motors excel in providing high rotational speeds and are commonly used for applications that require rapid motion. While electric motors can generate significant torque, they tend to have lower force output compared to hydraulic cylinders. Electric motors are suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.
3. Control and Precision:
– Hydraulic Cylinders: Hydraulic systems offer excellent control over force, speed, and positioning. By regulating the flow of hydraulic fluid, the force and speed of hydraulic cylinders can be precisely controlled. Hydraulic systems can provide gradual acceleration and deceleration, allowing for smooth and precise movements. This level of control makes hydraulic cylinders well-suited for applications that require precise positioning, such as in industrial automation or construction equipment.
– Electric Motors: Electric motors also offer precise control over speed and positioning. Through motor control techniques such as varying voltage, frequency, or pulse width modulation (PWM), the rotational speed and position of electric motors can be accurately controlled. Electric motors are commonly used in applications that require precise speed control, such as robotics, CNC machines, or servo systems.
4. Efficiency and Energy Consumption:
– Hydraulic Cylinders: Hydraulic systems can be highly efficient, especially when properly sized and designed. However, hydraulic systems typically have higher energy losses due to factors such as fluid leakage, friction, and heat generation. The overall efficiency of a hydraulic system depends on the design, component selection, and maintenance practices. Hydraulic systems require a hydraulic power unit to pressurize the hydraulic fluid, which consumes additional energy.
– Electric Motors: Electric motors can have high efficiency, especially when operated at their optimal operating conditions. Electric motors have lower energy losses compared to hydraulic systems, primarily due to the absence of fluid leakage and lower friction losses. The overall efficiency of an electric motor depends on factors such as motor design, load conditions, and control techniques. Electric motors require an electrical power source, and their energy consumption depends on the motor’s power rating and the duration of operation.
5. Environmental Considerations:
– Hydraulic Cylinders: Hydraulic systems typically use hydraulic fluids that can pose environmental concerns if they leak or are not properly disposed of. The choice of hydraulic fluid can impact factors such as biodegradability, toxicity, and potential environmental hazards. Proper maintenance and leak prevention practices are essential to minimize the environmental impact of hydraulic systems.
– Electric Motors: Electric motors are generally considered more environmentally friendly since they do not require hydraulic fluids. However, the environmental impact of electric motors depends on the source of electricity used to power them. When powered by renewable energy sources, such as solar or wind, electric motors can offer a greener solution compared to hydraulic systems.
6. Application Suitability:
– Hydraulic Cylinders: Hydraulic cylinders are commonly used in applications that require high force output, precise control, and durability. They are widely employed in industries such as construction, manufacturing, mining, and aerospace. Hydraulic systems are well-suited for heavy-duty applications, such as lifting heavy objects, operating heavy machinery, or controlling large-scale movements.
– Electric Motors: Electric motors are widely used in various industries and applications that require rotational motion, speed control, and precise positioning. They are commonly found in appliances, transportation, robotics, HVAC systems, and automation. Electric motorsare suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.In summary, hydraulic cylinders and electric motors have different working principles, force capabilities, control characteristics, efficiency levels, and application suitability. Hydraulic cylinders excel in providing high force output, precise control, and durability, making them ideal for heavy-duty applications. Electric motors, on the other hand, offer high rotational speeds, precise speed control, and are commonly used for applications that involve continuous rotary motion. The choice between hydraulic cylinders and electric motors depends on the specific requirements of the application, including the type of motion, force output, control precision, and environmental considerations.
Ensuring Consistent Force Output for Repetitive Tasks with Hydraulic Cylinders
Hydraulic cylinders are designed to ensure consistent force output for repetitive tasks. This consistency is essential for maintaining precise control, achieving uniform results, and optimizing the performance of hydraulic systems. Let’s explore how hydraulic cylinders achieve consistent force output for repetitive tasks:
- Design and Manufacturing Standards: Hydraulic cylinders are manufactured to meet strict design and manufacturing standards. These standards ensure that the cylinders are built with precision and accuracy, enabling them to deliver consistent force output. The components, such as the piston, cylinder barrel, seals, and valves, are engineered to work together harmoniously, minimizing variations in force generation.
- Pressure Regulation: Hydraulic systems incorporate pressure regulation mechanisms to maintain a constant pressure level. Pressure relief valves, pressure regulators, and pressure-compensated pumps help maintain a consistent hydraulic pressure throughout the system. By regulating the pressure, hydraulic cylinders receive a consistent supply of pressurized fluid, resulting in consistent force output for repetitive tasks.
- Flow Control: Flow control valves are utilized in hydraulic systems to manage the flow rate of hydraulic fluid. These valves regulate the speed at which the fluid enters and exits the hydraulic cylinder, influencing the force output. By controlling the flow rate, hydraulic cylinders can achieve consistent force output for repetitive tasks. This is particularly important when it comes to tasks that require precise and uniform force application.
- Effective Seal Performance: Sealing systems play a crucial role in hydraulic cylinders by preventing fluid leakage and maintaining pressure integrity. High-quality seals and proper installation ensure effective sealing throughout the cylinder’s operation. By minimizing internal leakage, hydraulic cylinders can maintain consistent force output, even during repetitive tasks.
- Maintenance and Inspection: Regular maintenance and inspection of hydraulic cylinders are essential for ensuring consistent force output. By following maintenance schedules, replacing worn-out components, and monitoring cylinder performance, any potential issues that could affect force consistency can be identified and addressed promptly. This proactive approach helps maintain the reliability and performance of hydraulic cylinders over time.
In summary, hydraulic cylinders employ various mechanisms to ensure consistent force output for repetitive tasks. Adherence to design and manufacturing standards, pressure regulation, flow control, effective seal performance, and regular maintenance all contribute to achieving consistent force output. By maintaining precision, minimizing variations, and addressing potential issues, hydraulic cylinders provide reliable and consistent force generation, facilitating the successful completion of repetitive tasks in various applications.
What are the common signs of wear or leakage that indicate hydraulic cylinder issues?
Hydraulic cylinders are critical components in hydraulic systems, and wear or leakage can lead to performance issues and potential system failures. It is important to be aware of the common signs that indicate hydraulic cylinder problems. Here’s a detailed explanation of the common signs of wear or leakage that indicate hydraulic cylinder issues:
1. Fluid Leakage:
– Fluid leakage is one of the most obvious signs of hydraulic cylinder problems. If you notice hydraulic fluid leaking from the cylinder, it indicates a seal failure or damage to the cylinder. Leaking fluid may be visible around the rod, piston, or cylinder body. It is important to address fluid leakage promptly as it can lead to a loss of system efficiency, contamination of the surrounding environment, and potential damage to other system components.
2. Reduced Performance:
– Wear or internal damage to the hydraulic cylinder can result in reduced performance. You may notice a decrease in the cylinder’s force output, slower operation, or difficulty in extending or retracting the cylinder. Reduced performance can be indicative of worn seals, damaged piston or rod, internal leakage, or contamination within the cylinder. Any noticeable decrease in the cylinder’s performance should be inspected and addressed to prevent further damage or system inefficiencies.
3. Abnormal Noise or Vibrations:
– Unusual noise or vibrations during the operation of a hydraulic cylinder can indicate internal wear or damage. Excessive noise, knocking sounds, or vibrations that are not typical for the system may suggest problems such as worn bearings, misalignment, or loose internal components. These signs should be investigated to identify the source of the issue and take appropriate corrective measures.
4. Excessive Heat:
– Overheating of the hydraulic cylinder is another sign of potential issues. If the cylinder feels excessively hot to the touch during normal operation, it may indicate problems such as internal leakage, fluid contamination, or inadequate lubrication. Excessive heat can lead to accelerated wear, reduced efficiency, and overall system malfunctions. Monitoring the temperature of the hydraulic cylinder is important to detect and address potential problems.
5. External Damage:
– Physical damage to the hydraulic cylinder, such as dents, scratches, or bent rods, can contribute to wear and leakage issues. External damage can compromise the integrity of the cylinder, leading to fluid leakage, misalignment, or inefficient operation. Regular inspection of the cylinder’s external condition is essential to identify any visible signs of damage and take appropriate actions.
6. Seal Failure:
– Hydraulic cylinder seals are critical components that prevent fluid leakage and maintain system integrity. Signs of seal failure include fluid leakage, reduced performance, and increased friction during cylinder operation. Damaged or worn seals should be replaced promptly to prevent further deterioration of the cylinder’s performance and potential damage to other system components.
7. Contamination:
– Contamination within the hydraulic cylinder can cause wear, damage to seals, and overall system inefficiencies. Signs of contamination include the presence of foreign particles, debris, or sludge in the hydraulic fluid or visible damage to seals and other internal components. Regular fluid analysis and maintenance practices should be implemented to prevent contamination and address any signs of contamination promptly.
8. Irregular Seal Wear:
– Hydraulic cylinder seals can wear over time due to friction, pressure, and operating conditions. Irregular seal wear patterns, such as uneven wear or excessive wear in specific areas, may indicate misalignment or improper installation. Monitoring the condition of the seals during regular maintenance can help identify potential issues and prevent premature seal failure.
It is important to address these common signs of wear or leakage promptly to prevent further damage, ensure the optimal performance of hydraulic cylinders, and maintain the overall efficiency and reliability of the hydraulic system. Regular inspection, maintenance, and timely repairs or replacements of damaged components are key to mitigating hydraulic cylinder issues and maximizing system longevity.
editor by Dream 2024-11-08