Product Description

Dump Truck Hydraulic System Hydraulic Cylinder

No.1  Company Introduction:
ZheJiang CHINAMFG hydraulic co., ltd.  is a specialized custom hydraulic cylinder for tipper truck manufacturing enterpirise which takes up with design, manufacturer, sell hydraulic products. The company covers an area of 180,000 square meters, with 500 emplayees in it. There are 700 sets of manufacturing equipments, such as cold drawing production lines, surface treatment production line, boring and rolling production line, various of digital-control machining and testing equipment.
 
>Professional manufacturer& supplier of Hydraulic Cylinders for more than 20 years;
>Hydraulic Cylinders Certification ISO9001:2009, SGS, TS16949, RoHS, CNAS Certification;
>Experience in export North America, Australia, Asia, Middle East, Africa;
>Hydraulic Cylinders can be Make according to client's requirements;
>The Hydraulic Cylinders can be used for Dump Truck, Tipper Truck, Trailer, Agricultural Machinery, Engineering Machinery, Garbage Truck, Landing Platform etc;
>We are the supplier of Sinotruk, IVECO, AUMAN, BEIBEN TRUCK, CIMC, JMC, Beiben Truck, CAMC, FOTON, JAC, Xihu (West Lake) Dis.n, SHACMAN, most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice.

No.2  Specification Description:

Material Carbon steel, Alloy steel, 27SiMn
Honed tube 20-2000mm, Heat treatment, honing, rolling
Piston rod 10-1500mm,tempering, plated nickel, Chrome or ceramic
Working Pressure 5-300Mpa
Seals Parker, Merkel, Hallite, Karden
Technology Bosch Rexroth, Parker, HYVA, Meiller
Coating Sandblasting, primer paint, middle paint, finish paint
Temperature range -30°C to +100°C
Work medium Hydraulic Oil
Piston speed maximum 0.5m/s
Mounting style Earrings, flange, foot mounting, screw thread.

 

Item Model  No. # of Stages Largest Moving Stage Diameter(mm) Stroke
(mm)
The largest sleeve OD(mm) Mounting distance
(mm)
1 WTHY FC-3-110-3205 3 110 3205 168 343
2 WTHY FC-3-110-3460 3 110 3460 168 343
3 WTHY FC-3-129-2980 3 129 2980 218 343
4 WTHY FC-3-129-3205 3 129 3205 218 343
5 WTHY FC-3-129-3460 3 129 3460 218 343
6 WTHY FC-3-129-3880 3 129 3880 218 343
7 WTHY FC-3-129-4270 3 129 4270 218 343
8 WTHY FC-4-129-4280 4 129 4280 218 343
9 WTHY FC-4-129-4280 4 129 4280 218 343
10 WTHY FC-4-129-5180 4 129 5180 218 343
11 WTHY FC-4-149-4270 4 149 4270 244 343
12 WTHY FC-4-149-3680 4 149 3680 218 343
13 WTHY FC-4-149-3980 4 149 3980 218 343
14 WTHY FC-4-149-4280 4 149 4280 244 343
15 WTHY FC-4-149-4620 4 149 4620 244 343
16 WTHY FC-4-149-4940 4 149 4940 244 343
17 WTHY FC-4-149-5180 4 149 5180 244 343
18 WTHY FC-4-149-5460 4 149 5460 244 343
19 WTHY FC-4-169-4280 4 169 4280 244 343
20 WTHY FC-4-169-4620 4 169 4620 244 343
21 WTHY FC-4-169-4940 4 169 4940 244 343
22 WTHY FC-4-169-5180 4 169 5180 244 343
23 WTHY FC-4-169-5460 4 169 5460 244 343
24 WTHY FC-5-169-5355 5 169 5355 244 343
25 WTHY FC-5-169-5780 5 169 5780 244 343
26 WTHY FC-5-169-6180 5 169 6180 244 343
27 WTHY FC-5-169-6830 5 169 6830 244 343
28 WTHY FC-5-169-7130 5 169 7130 244 343
29 WTHY FC-5-169-7630 5 169 7630 244 343
30 WTHY FC-5-169-8130 5 169 8130 244 343
31 WTHY FC-5-169-9030 5 169 9030 244 343
32 WTHY FC-5-169-9530 5 169 9530 274 343
33 WTHY FC-4-191-5460 4 191 5460 274 343
34 WTHY FC-5-191-5780 5 191 5780 274 343
35 WTHY FC-5-191-6180 5 191 6180 274 343
36 WTHY FC-5-191-7130 5 191 7130 274 343
37 WTHY FC-5-191-7630 5 191 7630 274 343
38 WTHY FC-5-191-8130 5 191 8130 274 343
39 WTHY FC-5-191-9030 5 191 9030 274 343
40 WTHY FC-5-191--9530 5 191 9530 274 343
41 WTHY FC-5-214-7610 5 214 7610 274 343
42 WTHY FC-5-214-9030 5 214 9030 274 343

 

Model  No. Max lifting capacity(T) Rated pressure(Mpa) Bore diameter
(mm)
WTFC 4TG-E152*4280ZJ 28.3 16 158/136/115/95
WTFC 5TG-E152*4280ZJ 28.3 20 158/136/115/95/75
WTFC 4TG-E160*5390ZJ 32.2 20 166/141/115/95/75
WTFC 4TG-F175*4280ZJ 49 20 181/158/136/115
WTFC 4TG-F175*5390ZJ 49 20 181/158/136/115
WTFC 4TG-F175*5700ZJ 49 20 181/158/136/115
WTFC 5TG-F175*5390ZJ 49 20 181/158/136/115/95
WTFC 5TG-F175*5700ZJ 49 20 181/158/136/115/95
WTFC 4TG-F185*4650ZJ 54.8 20 191/166/141/115
WTFC 4TG-F185*5000ZJ 54.8 20 191/166/141/115
WTFC 4TG-F185*5700ZJ 54.8 20 191/166/141/115
WTFC 4TG-F185*6180ZJ 54.8 20 191/166/141/115
WTFC 5TG-F185*5000ZJ 54.8 20 191/166/141/115/95
WTFC 4TG-F200*6000ZJ 64 20 206/181/158/136
WTFC 5TG-F200*6500ZJ 64 20 206/181/158/136/115
WTFC 4TG-F175*4280BH 49 20 181/158/136/115
WTFC 4TG-F175*4650BH 49 20 181/158/136/115
WTFC 4TG-F175*5390BH 49 20 181/158/136/115
WTFC 4TG-F185*5700BH 54.8 20 191/166/141/115
WTFC 4TG-F185*6000BH 54.8 20 191/166/141/115
WTFC 4TG-F185*6180BH 54.8 20 191/166/141/115
WTFC 4TG-F200*6000BH 64 20 206/181/158/136
WTFC 4TG-F175*4280JT 49 20 181/158/136/115
WTFC 4TG-F175*4650JT 49 20 181/158/136/115
WTFC 4TG-F175*5390JT 49 20 181/158/136/115
WTFC 4TG-F200*5700JT 64 20 206/181/158/136
WTFC 4TG-F200*6180JT 64 20 206/181/158/136
WTFC 4TG-F175*4450HT 49 20 181/158/136/115
WTFC 5TG-F200*6180AF 64 20 206/181/158/136/115

We firmly believe that quality products from the outstanding design and concept, there are 25 engineers with rich experience in our strong technical team and more than 9,000 types of design. Analyzes, calculations, strength check and motion simulation in variety of software to make our design more close to actual working conditions, We will consider various factors in the design stage to avoid each risk of project failure. Our design and products could perfectly match customers' varied needs.

No.3  Complete Manufacturing Processes

700 sets manufacturing equipment,such as cold drawing production line ,heat treatment production line ,surface treatment production line,testing equipment,various digital-control machining equipment,gantry style linear electroplating production line.

>Owned plating plant founded in 1998;
>Owned honed tube plant founded in 2000;
>Owned Heat treatment founded in 1995;
>Each processing under our control, each products,every step under strict quality control;

No.4  Advantage
1) Professional, skilled, reliable.
2) One-stop total solution
3) Ready stock goods with fast delivery
4) Customizable: Non-standard sizes are also available
5) Small quantity is acceptable
6) Refund or replacement for any product faulty

No.5 Dream
*Company vision:Act as the laeder of internal hydraulic industry 
*Enterprise concept:Better and stronger
*Core values:Learning and innovation,equality and justice,customers the first,and quality winning the world
*Enterprise spirit:Complete sincerity,complete precision more excellent,and up to date
*Quality policy:Pursue zero defects of our products,and realize zeo customers' complains
*Company type:Respond quickly,act immediately,finish what to do today,and improve day after day

No.6  Strict Quality Control System And Certificates and Packaging

1. Trial Operation Test
2. Start-up Pressure Test
3. Pressure-Tight Test
4. Leak Test
5. Full Stroke Test
6. Buffer Test
7. Testing the Effect of Limit
8. Load Efficiency Test
9. Reliability Test

Every piece of hydraulic cylinder are tested and will send out only after they are pasted the each test.
  
Our company has abundant technical force and perfect testing means. By making wide technical and business cooperation with many related enterprises, universities, colleges and institutes both at home and abroad, and employing senior engineers and software engineers, we have greatly strengthened and improved our designing, processing, and testing abilities.

No.7 After-service

 1).Pre-sale service: Keep communicating with the truck manufacturers , including selection of product model , design of hydraulic system,   test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers
 2).The sale service: Provide training and technical support for users.
 3).After-sale service: Solve the problem firstly, then analyse responsibility ; Replace the system components immediately if any need. 
 4). 24 hours telephone service hotline.

No.8 Rich Market Experiences and Exhibitions 

We are the supplier of Sinotruk, CAMC, CIMC, Beiben Truck, AUMAN, JMC, FOTON, JAC, SHACMAN,  Xihu (West Lake) Dis.n, CHINAMFG most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice.
We attended each Bauma ,Las Vegas exhibition, the world grade fair for construction equipments, building material machines, mining machines and earn much more opportunity to extend our business to oversea market.

No.9 FAQ
 
Q1. What are the same aspects of your cylinder with CHINAMFG cylinder?
A: Same inside structure.
Same outside dimension and same mounting sizes. It can be interchangeable with Hyva's
 
Q2. Compared with CHINAMFG cylinder, what are your cylinder advantages?
A: 1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3. Tube inner hole goes through deephole boring machine processing. Surface roughness is 0.4Ra 
and circular degree is 0.571.
4. Good quality yet lower price.
 
Q3: Are you a manufacture or a trade company?
A: Manufacture, we are the leader manufacturer of hydraulic industry in China with 22 years' experience and technology accumulation. With strong technical team we could solve any annoyance of you.
 
Q4: Do you have quality control system?
A: Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
 
Q5: How can I get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
 
Q6: Can you tell me the price for the cylinder?
A: 1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
 
Q7: Do your products come with a warranty?
A: Yes, we have 14 months warranty. In this year, if the quality problem we will free repair for you.
 
Q8: Hydraulic cylinder internal leakage?
A: 3 main reasons causing internal leakage: Overload, polishing bad controlled, cheap seal kits. As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power. Advanced equipment could assure the polish processing. And we use the imported/TOP brand seals to meet customers' requirement.
 
Q9: What about the quality feedback of your products?
A: We have never received even once quality complaint for many years of international business. 
 
Q10: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
A: Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
 
Q11: What is the delivery time?
A: Within 15 days for samples.
15-30 days for bulk production, which is depend on quality, production process and so on.
 
Q12: What is your main payment term?
A: T/T, L/C, either is available.

Certification: ISO9001, ISO/Ts16949, ABS, API
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Single Acting
Working Method: Straight Trip
Adjusted Form: Switching Type
Customization:
Available

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hydraulic cylinder

How do hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes?

Hydraulic cylinders play a crucial role in enhancing the overall cost-effectiveness of industrial processes. They offer several advantages and contribute to increased productivity, improved efficiency, reduced maintenance costs, and enhanced operational performance. Here's a detailed explanation of how hydraulic cylinders contribute to the cost-effectiveness of industrial processes:

1. High Power Density:

- Hydraulic cylinders provide a high power-to-weight ratio, allowing them to generate substantial force in a compact design. This power density enables the use of smaller and lighter equipment, reducing material and manufacturing costs, and increasing the efficiency of industrial processes.

2. Precise Force and Position Control:

- Hydraulic cylinders offer precise force and position control, allowing for accurate movement and positioning of machinery or workpieces. This level of control enhances process efficiency, reduces material waste, and improves overall product quality. Precise force control also minimizes the risk of equipment damage, further reducing maintenance and repair costs.

3. High Load Handling Capacity:

- Hydraulic cylinders are known for their ability to handle high loads. They can exert significant force, making them suitable for heavy-duty industrial applications. By efficiently handling heavy loads, hydraulic cylinders contribute to increased productivity and throughput, reducing the need for additional equipment and streamlining industrial processes.

4. Flexibility and Versatility:

- Hydraulic cylinders offer a high degree of flexibility and versatility in industrial processes. They can be easily integrated into various types of machinery and equipment, allowing for diverse applications. This adaptability reduces the need for specialized equipment, resulting in cost savings and increased operational efficiency.

5. Energy Efficiency:

- Hydraulic systems, including hydraulic cylinders, can be designed to operate with high energy efficiency. By utilizing efficient hydraulic circuit designs, advanced control systems, and energy recovery mechanisms, hydraulic cylinders minimize energy waste and reduce operational costs. Energy-efficient hydraulic systems also contribute to a more sustainable and environmentally friendly industrial operation.

6. Durability and Longevity:

- Hydraulic cylinders are built to withstand demanding industrial environments and heavy usage. They are constructed with robust materials and undergo stringent quality control measures to ensure durability and longevity. Their ability to withstand harsh conditions and repetitive motion reduces the need for frequent replacements, minimizing downtime and maintenance costs.

7. Reduced Maintenance Requirements:

- Hydraulic cylinders require relatively low maintenance compared to other types of actuators. Properly designed hydraulic systems with efficient filtration and contamination control mechanisms can prevent damage to the cylinders and extend their service life. Reduced maintenance requirements result in lower downtime, decreased labor costs, and improved cost-effectiveness of industrial processes.

8. System Integration and Automation:

- Hydraulic cylinders can be seamlessly integrated into automated industrial processes. By incorporating hydraulic cylinders into automated systems, tasks can be performed with precision and repeatability, reducing human error and optimizing efficiency. Automation also allows for continuous operation, increasing productivity and overall cost-effectiveness.

9. Cost-Effective Replacement:

- In situations where hydraulic cylinders require replacement or repair, the cost-effectiveness of the process is still maintained. Hydraulic cylinders are typically modular in design, allowing for easy replacement of individual components or complete units. This modularity reduces downtime and associated costs, as only the affected components need to be replaced, rather than the entire system.

In summary, hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes through their high power density, precise control capabilities, high load handling capacity, flexibility, energy efficiency, durability, reduced maintenance requirements, system integration, and cost-effective replacement options. Their ability to enhance productivity, efficiency, and operational performance while minimizing maintenance and downtime costs makes hydraulic cylinders a valuable component in various industrial applications.

hydraulic cylinder

Contribution of Hydraulic Cylinders to the Precision of Robotic and Automation Systems

Hydraulic cylinders play a significant role in enhancing the precision of robotic and automation systems. These systems rely on precise and controlled movements to perform various tasks with accuracy and repeatability. Let's explore how hydraulic cylinders contribute to the precision of robotic and automation systems:

  1. Precise Positioning: Hydraulic cylinders enable precise positioning of robotic arms or automation components. They provide accurate control over the linear motion required for tasks such as picking, placing, and assembly. By precisely controlling the extension and retraction of the hydraulic cylinder, the system can achieve the desired position with high accuracy, ensuring precise alignment and consistent results.
  2. Controlled Motion: Hydraulic cylinders offer controlled and smooth motion, which is crucial for precise operation in robotic and automation systems. The flow of hydraulic fluid can be precisely regulated to control the speed and acceleration of the cylinder's movement. This precise control allows for gentle and controlled movements, minimizing vibrations, overshooting, or jerky motions that could affect the accuracy of the system.
  3. Force Control: Hydraulic cylinders provide force control capabilities that contribute to precision in robotic and automation systems. By adjusting the hydraulic pressure, the force exerted by the cylinder can be precisely controlled. This is particularly valuable in applications that require delicate force-sensitive tasks, such as gripping fragile objects or performing precise force feedback during assembly or testing processes.
  4. Load Handling: Hydraulic cylinders are capable of handling heavy loads, allowing robotic and automation systems to manipulate and transport objects with precision. The high force capabilities of hydraulic cylinders ensure secure and stable handling of loads, minimizing the risk of slippage or imprecise positioning. This is crucial in applications where precise control over heavy objects is required, such as material handling or industrial assembly processes.
  5. Durability and Reliability: Hydraulic cylinders are known for their durability and reliability in demanding industrial environments. The ability to withstand repeated use, high loads, and harsh conditions ensures consistent performance over time. This reliability contributes to the precision of robotic and automation systems, as any deviation or failure in the cylinder's movement could lead to inaccuracies or disruptions in the system's operation.

In summary, hydraulic cylinders make significant contributions to the precision of robotic and automation systems by enabling precise positioning, controlled motion, force control, load handling, and offering durability and reliability. These capabilities ensure accurate and repeatable movements, minimize errors, and enhance the overall precision of the system. By incorporating hydraulic cylinders into robotic and automation systems, manufacturers can achieve higher levels of precision, efficiency, and productivity in various industrial applications.

hydraulic cylinder

Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?

Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:

1. Construction Equipment:

- Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.

2. Agricultural Machinery:

- Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.

3. Material Handling Equipment:

- Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.

4. Industrial Machinery:

- Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.

5. Mining Equipment:

- Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.

6. Automotive Industry:

- The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.

7. Aerospace and Aviation:

- Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.

8. Marine and Offshore Industry:

- Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.

These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.

China factory Dump Truck Hydraulic System Hydraulic Cylinder   vacuum pump adapter	China factory Dump Truck Hydraulic System Hydraulic Cylinder   vacuum pump adapter
editor by CX 2023-11-15