Product Description

Durable And High Quality 11.6kg 18.1MPa hydraulic Forklift Tilt Cylinder

The tilt cylinder is a hydraulic component used in various applications, including construction equipment, agricultural machinery, and material handling equipment like forklifts. It is responsible for controlling the tilting motion of a hydraulic system, typically a mast or boom, allowing for the adjustment of angles and positions. Tilt cylinders are crucial components that enable precise control and positioning in various hydraulic systems. Their ability to adjust angles and positions contributes to the versatility and efficiency of equipment in numerous industries and applications.

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ65 Φ25 109 514 18.1MPa 2-G1/4 11.6kg

(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;

(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export

Feature of the Forklift Series Tilt Cylinder

  1. Double-Acting Cylinder: Tilt cylinders in forklifts are typically double-acting hydraulic cylinders. They can extend and retract using hydraulic pressure in both directions, allowing for precise tilt angle control.

  2. Robust Construction: Forklift tilt cylinders are designed to withstand heavy loads and continuous use. They are constructed using durable materials, such as high-strength steel, to ensure they can handle the demanding conditions of material handling operations.

  3. Sealing Mechanism: Tilt cylinders incorporate seals to prevent hydraulic fluid leakage. These seals are designed to withstand hydraulic pressures and provide reliable operation without compromising the cylinder's performance.

  4. Mounting and Connection Points: Forklift tilt cylinders are designed to be easily mounted on the forklift's mast or tilting mechanism. They have specific connection points and mounting brackets that allow for secure attachment and integration with the hydraulic system.

  5. Hydraulic Control: Tilt cylinders are controlled through the forklift's hydraulic system. The operator uses a control lever or joystick to activate the hydraulic valves, directing the flow of fluid to extend or retract the tilt cylinder, thereby adjusting the tilt angle of the mast and forks.

  6. Load Capacity and Range: A forklift's tilt cylinder's specific load capacity and range may vary depending on the model and manufacturer. They are designed to accommodate various load sizes and weights, allowing for safe and efficient material handling operations.

  7. Safety Features: Forklift tilt cylinders often incorporate safety features to ensure proper operation and prevent accidents. These may include tilt speed control, load backrests, and tilt lock mechanisms to enhance stability and prevent unintended tilting or movement.

Application of Tilt Cylinder

  1. Regular Inspection: Conduct routine inspections of the tilt cylinder to check for any signs of leaks, damage, or wear. Inspect the cylinder barrel, piston rod, seals, and hydraulic connections. Look for fluid leaks around the cylinder and ensure all connections are secure.

  2. Lubrication: Follow the manufacturer's guidelines for lubricating the tilt cylinder. Apply the recommended lubricant to the cylinder's moving parts, such as the piston rod and seals, to reduce friction and ensure smooth operation. Avoid using excessive amounts of oil that could attract dirt or debris.

  3. Cleanliness: Keep the tilt cylinder and its surroundings clean. Remove any dirt, debris, or contaminants that may accumulate on the cylinder or the hydraulic system. Use a clean cloth or compressed air to remove dust and dirt from the cylinder components.

  4. Hydraulic Fluid: Maintain the proper level and quality of hydraulic fluid in the forklift's hydraulic system. Check the fluid level regularly and top it up as needed. Follow the manufacturer's recommendations for the type and viscosity of hydraulic fluid. If the fluid appears dirty or contaminated, consider draining and replacing it.

  5. Seals and Gaskets: Inspect the seals and gaskets of the tilt cylinder for any signs of wear or damage. Replace any worn or leaking seals promptly to prevent hydraulic fluid leakage and ensure proper cylinder operation. Always follow the manufacturer's guidelines and consult the forklift's maintenance manual for specific instructions and intervals. Adhering to a regular maintenance schedule and promptly addressing any issues will help ensure the forklift tilt cylinder operates smoothly, enhancing safety and efficiency in material handling operations.

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the 
computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as "oil temperature monitoring, liquid level monitoring, filter device monitoring," etc. Among them, the hydraulic cylinder test stand can test the performance of "load efficiency" and "internal leakage" by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard

Our Factory

Packaging & Shipping

Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

forklift hydraulic cylinder

How Does a Forklift Hydraulic Cylinder Handle Variations in Temperature?

A forklift hydraulic cylinder is designed to handle variations in temperature effectively to ensure reliable and consistent performance. The hydraulic system, including the cylinder, is engineered to withstand both high and low temperatures commonly encountered in different operating environments. Here's a detailed explanation of how a forklift hydraulic cylinder handles variations in temperature:

  1. Temperature-Resistant Seals:
  2. Hydraulic cylinders in forklifts are equipped with seals that are specifically designed to withstand temperature fluctuations. These seals are made from high-quality materials such as synthetic rubber or thermoplastic elastomers that have excellent resistance to heat and cold. The temperature-resistant seals ensure proper sealing and prevent leakage of hydraulic fluid, even when exposed to extreme temperature conditions.

  3. Hydraulic Fluid Selection:
  4. The choice of hydraulic fluid plays a crucial role in temperature management within the hydraulic system, including the cylinder. Different types of hydraulic fluids are available, each with specific temperature ranges for optimal performance. Forklift manufacturers typically recommend hydraulic fluids that are suitable for the expected operating temperatures. These fluids have properties that enable them to maintain consistent viscosity and lubrication characteristics, ensuring smooth cylinder operation across a wide temperature range.

  5. Thermal Expansion Compensation:
  6. Variations in temperature cause materials to expand or contract. Hydraulic cylinders are designed to accommodate the thermal expansion of components effectively. The materials used in the cylinder construction, such as steel or aluminum alloys, have specific coefficients of thermal expansion. By considering these properties during the design and manufacturing process, forklift hydraulic cylinders are built to compensate for thermal expansion, minimizing the risk of structural damage or performance issues due to temperature changes.

  7. Heat Dissipation and Cooling:
  8. In high-temperature environments, forklift hydraulic cylinders may be exposed to heat generated by the hydraulic system or external sources. To prevent overheating, cylinders are often equipped with cooling mechanisms. These mechanisms can include cooling fins or external cooling systems that help dissipate heat and maintain the cylinder within the desired temperature range. Effective heat dissipation ensures that the hydraulic fluid retains its optimal properties and that the cylinder operates efficiently and reliably.

  9. Cold Start Considerations:
  10. In low-temperature conditions, such as during cold starts, hydraulic cylinders may experience increased viscosity of the hydraulic fluid, which can affect their performance. To mitigate this issue, forklift hydraulic systems are designed with features such as preheating systems or low-temperature hydraulic fluids. These measures help to warm up the hydraulic fluid and ensure its proper flow and lubrication, allowing the hydraulic cylinder to operate smoothly even in cold environments.

  11. Insulation and Protective Measures:
  12. In extreme temperature conditions, additional insulation or protective measures may be applied to the hydraulic cylinder and its components. Insulation materials can help maintain stable operating temperatures within the cylinder, preventing heat loss in cold environments or minimizing heat absorption in hot environments. Protective coatings or covers may also be used to shield the cylinder from external temperature fluctuations or exposure to harsh elements, ensuring its longevity and performance.

By incorporating temperature-resistant seals, selecting suitable hydraulic fluids, compensating for thermal expansion, implementing heat dissipation mechanisms, considering cold start conditions, and applying insulation or protective measures, forklift hydraulic cylinders are designed to handle variations in temperature effectively. These design considerations ensure the reliable and consistent operation of the hydraulic system, enabling forklifts to perform optimally in diverse temperature environments.

forklift hydraulic cylinder

Can hydraulic cylinders be used in cold storage forklifts?

Yes, hydraulic cylinders can be used in cold storage forklifts. Cold storage forklifts, also known as freezer forklifts or refrigerated forklifts, are specifically designed to operate in cold environments such as cold storage warehouses or freezer rooms. Hydraulic cylinders play an essential role in the functionality of these specialized forklifts. Here's an explanation of how hydraulic cylinders are used in cold storage forklifts:

Hydraulic cylinders are utilized in cold storage forklifts in the following ways:

1. Mast Lifting:

Similar to standard forklifts, hydraulic cylinders are used to lift and lower the mast in cold storage forklifts. The mast is the vertical assembly that houses the lifting mechanism and forks. Hydraulic cylinders provide the power and control for vertical movement, allowing the forklift to lift and lower loads in cold storage environments.

2. Reach and Extend:

Cold storage forklifts may have telescopic masts or extendable booms to reach and handle loads in high storage racks. Hydraulic cylinders are responsible for extending and retracting the telescopic sections of the mast or boom. This feature enables the forklift to reach and handle pallets or goods located at varying heights in cold storage areas.

3. Load Manipulation:

Hydraulic cylinders contribute to load manipulation in cold storage forklifts. These cylinders are used to control attachments such as side shifters, fork positioners, or clamp mechanisms. By utilizing hydraulic power, the cylinders allow for precise adjustments and positioning of the attachments, facilitating efficient handling of loads in cold storage environments.

4. Operator Controls:

Cold storage forklifts are equipped with operator controls that enable the adjustment and operation of hydraulic cylinders. The forklift operator can use the control levers or buttons within the cabin to activate and control the hydraulic cylinders, adjusting the lifting, reaching, or attachment functions as needed.

5. Cold-Resistant Design:

Hydraulic cylinders used in cold storage forklifts are often designed to withstand low temperatures. They may incorporate special seals, lubricants, or materials that can withstand the cold environment without compromising performance. This ensures the reliability and functionality of the hydraulic system in sub-zero temperatures.

In summary, hydraulic cylinders are integral components of cold storage forklifts, enabling mast lifting, reach and extension, load manipulation, and operator control functions. These cylinders are designed to operate in cold environments and contribute to the efficiency and effectiveness of material handling operations in cold storage warehouses or freezer rooms.

forklift hydraulic cylinder

What is the Importance of Regular Maintenance for Hydraulic Cylinders?

Regular maintenance for hydraulic cylinders is of utmost importance to ensure their optimal performance, longevity, and safe operation. Hydraulic cylinders are critical components in various industrial applications, and neglecting their maintenance can lead to decreased efficiency, increased downtime, and potential safety hazards. Here are some key reasons highlighting the importance of regular maintenance for hydraulic cylinders:

  1. Preventive Maintenance:
  2. Regular maintenance allows for preventive measures to be taken to identify and address potential issues before they escalate. By following a scheduled maintenance plan, hydraulic cylinders can be inspected for signs of wear, leaks, or damage. Regular servicing, such as lubrication, seal replacements, and cleaning, helps to keep the cylinders in optimal condition, minimizing the risk of unexpected failures and costly repairs.

  3. Optimal Performance:
  4. Proper maintenance ensures that hydraulic cylinders operate at their peak performance. Over time, contaminants, such as dirt, debris, and moisture, can accumulate within the hydraulic system, affecting the cylinder's performance. Regular maintenance includes the cleaning and flushing of the hydraulic system, which helps to remove contaminants and maintain the proper functioning of the cylinder. This, in turn, ensures efficient and reliable operation, maximizing productivity and minimizing downtime.

  5. Extended Lifespan:
  6. Regular maintenance significantly contributes to the longevity of hydraulic cylinders. By addressing wear and tear, replacing worn-out components, and maintaining proper fluid levels and cleanliness, the overall lifespan of the cylinders can be extended. Well-maintained cylinders are less prone to premature failures and breakdowns, reducing the need for frequent replacements and saving on replacement costs in the long run.

  7. Safety:
  8. Maintaining hydraulic cylinders in good working condition is crucial for ensuring the safety of personnel and equipment. Hydraulic failures, such as leaks, seal failures, or component malfunctions, can lead to hazardous situations, including uncontrolled movements, equipment damage, or injury to operators or nearby personnel. Regular maintenance helps to identify and rectify potential safety risks, ensuring that the hydraulic cylinders operate safely and reliably.

  9. Compliance with Manufacturer Recommendations:
  10. Regular maintenance ensures compliance with the manufacturer's recommendations and guidelines for hydraulic cylinders. Manufacturers often provide specific maintenance intervals and procedures to keep the cylinders in optimal condition. Following these recommendations helps to uphold warranty requirements, maintain equipment reliability, and ensure that the cylinders perform as intended.

In summary, regular maintenance for hydraulic cylinders is essential for preventive measures, optimal performance, extended lifespan, safety, and compliance. By implementing a proactive maintenance program, including inspections, cleaning, lubrication, and component replacements, the overall reliability and efficiency of hydraulic cylinders can be maximized, reducing the risk of failures, improving productivity, and enhancing workplace safety.

China wholesaler Durable and High Quality 11.6kg 18.1MPa Hydraulic Forklift Tilt Cylinder   a/c vacuum pump		China wholesaler Durable and High Quality 11.6kg 18.1MPa Hydraulic Forklift Tilt Cylinder   a/c vacuum pump
editor by CX 2023-10-16